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Watlow has developed an extensive line of thermocouples to meet a broad range of sensing needs. Our extensive line of thermocouples feature flexible SERV-RITE® wire insulated with woven fiberglass or high temperature engineered resins. For added protection against abrasion, products can be provided with stainless steel wire braid and flexible armor. ASTM E230 color-coding identifies standard catalog thermocouple types. The addition of a metal sheath over the thermocouple provides rigidity for accurate placement and added protection of the sensing junction. Mounting options include springs, ring terminals, specialized bolts, pipe style clamps and shims.
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Watlow’s mineral insulated (MI) thermocouples are engineered for fast response and long life in high-temperature environments. Manufactured using our proprietary XACTPAK® sheath, these thermocouples ensure precision measurement in harsh conditions such as heat treating, furnaces, reactors, and process manufacturing.
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Watlow DIN-A-MITE A Power Switches
The DIN-A-MITE® A power switching device controller is designed and manufactured with quality features expected from Watlow. DIN-A-MITE A capabilities include single-phase zero-cross switching up to 25 amperes at 600VAC (see rating curve). A unique integrated design removes the guesswork associated with selecting a proper heat sink and adequate terminations for the application. DIN-rail and back panel mounting is standard on this family of power switching devices. The DIN-A-MITE is also mercury free. Variable time base, 4-20mA process control or VAC/VDC input contactor versions are available. All configurations are model number dependent and factory selectable. This power controller includes 200KA short circuit current rating (SCCR) tested up to 480VAC to prevent arc flash with required fusing.
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Watlow manufactures a variety of resistance temperature detectors (RTD) sensors that are specially designed to ensure precise and repeatable temperature measurement. Watlow sensors are built to meet the most demanding industrial applications while providing a lower total cost of ownership for our customers.
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Watlow DIN-A-MITE B Power Switches
The DIN-A-MITE® B is a low-cost, highly compact and versatile solid state electric heat controller. The DIN-A-MITE B capabilities include single-phase and three-phase zero-cross switching up to 40 and 22 amperes, respectively at 600VAC (see rating curve). This electric heat controller’s design includes proper heat sinking and terminations simplifying integration into applications. DIN-rail and back panel mounting is standard on this electric heat controller. The DIN-A-MITE controller is also mercury free. Variable time base, 4-20mA process control or VAC/VDC input contactor versions are available. A shorted silicon controlled rectifier (SCR) alarm option is also available. All configurations are model number dependent and factory selectable. This power controller also includes 200KA short circuit current rating (SCCR) tested up to480VAC to prevent arc flash with required fusing.
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Watlow DIN-A-MITE C Power Switches
The DIN-A-MITE C silicon controlled rectifier (SCR) power controller provides a low cost, compact and versatile solid state controller option for controlling electric heat. This solid state controller is designed and manufactured with the quality features expected from Watlow. DIN-rail and standard panel mounting plus a cabinet thru-wall mount version are available. Basic features of the solid state controller include single-phase, three-phase/two leg, and three-phase/three leg, 24-600VAC operation. Current switching capabilities range from 30 to 80A depending on the model ordered. Variable time base, linear voltage and current process control or VAC/VDC input contactor versions are available. Single-phase, phase angle firing and current limiting are also available. All configurations are model number dependent and factory selectable. This solid state power controller includes 200KA short circuit current rating (SCCR) tested up to 480VAC to prevent arch flash with required fusing.
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The PM PLUS is backwards compatible with legacy EZ-ZONE PM controllers but offers many user upgrades including an intuitive menu flow allowing the controller to be easily configured. It also continues to offer the industry leading Bluetooth® connectivity with the EZ-LINK™ mobile app for remote access capability and full descriptions of parameters and error codes. The PM PLUS improves the user experience by reducing the complexity at the front of the control while eliminating the dependency of cables when configuring the product. Like the original EZ-ZONE PM, the PM PLUS can be ordered as a PID controller, or an integrated controller with multiple functions combined into one.
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The Watlow® LEGACY SERIES panel mount controller is an industry-leading PID controller that allows optimal performance utilizing simple control and menu functionality without complex features. It is ideally suited for basic applications and usage levels. The LEGACY includes one universal input and an option for up to two outputs and is available in 1/16 DIN and 1/32 DIN panel mount packages. It can be ordered as a PID process controller or as a dedicated over and under-temperature limit controller.
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The F4T temperature & process controller from Watlow offers a wide range of field removable I/O modules for maximum design flexibility. Configurations can be custom tailored to meet the scaling needs of a tremendous range of equipment and applications while providing exactly the hardware types required for compatibility. The F4T controller also features a 4.3 inch, color, graphical touch panel. Combining power, flexibility and functionality, this new controller offers unmatched versatility, and its best-in-class ease of use could very well make user manuals a thing of the past.
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The EZ-ZONE RM controller family includes several module types: A temperature and process control, monitoring and over/under temperature limit module, a high-density control module, a high-density limit module, an input/output (I/O) expansion module, a high-density monitor/scanner module, a fiber optic temperature sensor module, an EtherCAT® module and a data logging and field communications access module. A system is configured by connecting any combination of module types and configuring with Watlow’s COMPOSER® software to address specific application needs.
PRODUCT DETAIL :
Connect Watlow’s EZ-ZONE RM family of modules which include control loops, temperature limits and digital and analog inputs and outputs seamlessly with your EtherCAT-based temperature control/logic system. The RMZ offers options for from one to 34 control loops. Also available is an option to accept four best-in-class fiber optic temperature sensors. Together these offer industry-leading measurement and control performance for your application. By integrating fiber optic sensing capabilities into the EZ-ZONE RM control system, users save space and improve performance with faster response time while simplifying their control system.
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Immersion Heaters
Watlow’s immersion heaters are designed primarily for direct immersion in liquids such as water, oils, solvents, process solutions, and molten materials as well as air and gases. By generating all the heat within the liquid or process, these heaters are virtually 100 percent energy efficient. These versatile heaters can also be formed and shaped into various geometries for radiant heating and contact surface heating applications. UL® and CSA component recognized elements are available.
Circulation Heaters
Watlow’s circulation heaters are compact heating systems for fluids and gases. These heaters are ideal for applications such as purified and inert gases, supercritical fluids and liquids like de-ionized water for use in semiconductor and electronics industries as well as for general liquid and gas heating applications.
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Band Heaters
Watlow’s line of band/barrel heaters are available for fast delivery and can be easily installed into original equipment manufacturer (OEM) and end user applications. This variety of heaters allows the user to specify the construction needed to result in the best heat solution for them.
Nozzle Heaters
Watlow offers a full line of hot runner nozzle heaters for the plastics industry as well as slip-on heaters for the medical and analytical industries. While every heater has a unique set of capabilities, each nozzle heater is designed to meet specific application requirements. Whether an application requires high performance, high temperature or high watt density Watlow has the heater to fit the application.
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Watlow designed and manufactured the first swaged cartridge heater and revolutionized the heating element industry. With premium materials and tight manufacturing controls, Watlow’s cartridge heaters (insertion heaters) provide superior heat transfer, uniform temperatures, resistance to oxidation and corrosion and long life even at high temperatures. Customers benefit from Watlow’s custom designs, on-time delivery, quality and technical assistance.
PRODUCT DETAIL :
The versatile Watlow coil/cable heater can be formed into a variety of shapes. Cable heaters are small diameter, high-performance units, fully annealed and readily bent to a multitude of configurations. The cable heater can be formed into a compact, coiled nozzle heater supplying a full 360 degrees of heat with optional distributed wattage. A straight cable heater can snake through an equipment application. Flat spiral configurations can be used in high-tech manufacturing while a star wound cable can be used for air and gas heating. Whatever the application, the Watlow cable heater can be shaped to fit.
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Ceramic fiber heaters offer some of the highest temperature heating element capabilities in the Watlow family of heaters. Heating units constructed of ceramic fiber insulation isolate the heating chamber from the outside. Ceramic fiber heaters are extremely low mass, high insulation value units with self-supported heating elements. Many applications can benefit from the convenience of the heating element and insulation combined into one package. Its lightweight, low-density properties make it ideally suited for high temperature applications requiring low thermal mass.
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The ULTRAMIC® ceramic heaters from Watlow® are designed for thermal applications where the high performance of an advanced ceramic heater is required to ensure optimal effectiveness of the equipment and process. ULTRAMIC ceramic heaters are constructed of aluminum nitride (AlN) and incorporate a thermally matched proprietary heating element that provides maximum performance in challenging applications. AlN is especially suitable for applications requiring a clean, non-contaminating heat source. Additionally, the excellent geometric stability ensures consistent part-to-part thermal contact during heating cycles.
PRODUCT DETAIL :
Flexible heaters from Watlow are thin, bendable and shaped to fit almost any type of equipment. Heat can be applied to the most complex shapes, geometries, curves and pipes conceivable without sacrificing efficiency or dependability. Excellent heat transfer results from the heater’s thin design and direct bonding to an application. Flexible heaters provide fast heat-up and cool-down rates, uniform heat distribution and high watt densities.
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Watlow’s strip heaters are a versatile solution for a number of applications. They can be bolted to a solid surface for freezing and moisture protection, food warming and other applications. These heaters make use of the most advanced heat construction techniques.
PRODUCT DETAIL :
Single and double-ended tubular heaters lend themselves to virtually the entire range of immersion and air heating applications. They have a variety of mounting and termination options that make them ideal for industrial applications. Watlow® tubular heaters are UL® and CSA component recognized up to 240V.
PRODUCT DETAIL :
Watlow’s reputation has been built on its core competencies: electric heating and control application expertise coupled with innovative products and solutions for customers. From a systems perspective, Watlow provides the following
Capabilities:
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